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FEFO (First Expired First Out) explained simply

Published Jul 14, 2025
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What is FEFO?

FEFO stands for “First Expired First Out” and ensures that products with the earliest expiration date are sold first. This inventory management principle helps prevent product waste and makes sure that end consumers receive products with sufficient remaining shelf life.

In this article:

What is an example of FEFO?

A typical example of the FEFO strategy is how fresh fruit is handled in supermarkets. Fruit is placed so that older products are positioned at the front, while newly arrived goods are further back. This setup ensures that perishable products are sold more quickly – and customers always pick up fresh fruit.

What is the difference between FEFO and FIFO?

With the FIFO strategy – First In, First Out – the decisive factor is solely the time of storage.

FEFO, on the other hand, additionally takes into account the best-before date or expiration date. Both strategies are particularly suitable for the batch-driven process manufacturing industry.
 

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Benefits of the FEFO principle for companies

The FEFO principle (First Expired, First Out) offers companies that work with perishable or time-sensitive goods numerous benefits compared to other inventory strategies:

  • Optimized profit and lower costs
    Fewer expired products lead to higher profit margins and reduced waste and disposal costs.
  • Compliance with regulations
    FEFO helps companies meet legal and industry-specific requirements more effectively.
  • Avoidance of waste
    Products are used or sold in time, minimizing losses and waste.
  • Lower risk of depreciation
    Faster inventory turnover reduces the risk of value loss due to aging.
  • Reduced storage risk
    Shorter storage times lower the risk associated with stockpiling and prevent long-term storage.

In which sectors is FEFO applied?

The FEFO principle plays a crucial role in various industries to ensure quality, safety, and efficiency. The following explains why the FEFO principle is particularly important in the food industry, cosmetics industry, pharmaceutical industry, and chemical industry.

Food industry

The FEFO principle is of critical importance in the food industry to ensure the quality and safety of products. Food has a limited shelf life, and if consumed beyond this date, it can become harmful to health. By applying the FEFO principle, products that expire first are sold or used first, reducing the risk of food poisoning and waste. It also contributes to more efficient inventory management and ensures product freshness for consumers.

Cosmetics industry

In the cosmetics industry, the FEFO principle is equally important, as many cosmetic products have a limited shelf life. Products that are stored for too long may lose their effectiveness or even cause skin irritation and allergic reactions. By applying the FEFO principle, products that expire first are used first, safeguarding the quality and safety of products for consumers. At the same time, it helps companies manage their inventory efficiently and minimize losses from expired products.

Pharmaceutical industry

In the pharmaceutical industry, the application of the FEFO principle is essential, as medicines and other pharmaceutical products have precise expiration dates after which they lose effectiveness or may even become harmful. Strict application of the FEFO principle ensures that products expiring first are delivered and used first, maintaining both the safety and efficacy of medicines. This is vital not only for health reasons but also for legal and ethical considerations, since patient care must always come first.

Chemical industry

In the chemical industry, the FEFO principle is particularly important for ensuring the stability and safety of chemical products. Many chemicals have a limited shelf life and may change properties or even become dangerous once expired. By adhering to the FEFO principle, products that expire first are used first, which increases safety when handling chemicals and reduces the risk of accidents or unexpected reactions. It also supports efficient inventory management and minimizes losses due to expired products.

In all of these industries, the FEFO principle not only helps safeguard the quality and safety of products but also increases operational efficiency and reduces financial losses. Implementing this principle is therefore an essential part of effective inventory management and makes a significant contribution to the success and sustainability of companies.

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Automatically post consumption according to FEFO with Yaveon 365

Making sure your raw materials and goods are used before they expire is essential to remain profitable. Yaveon 365 provides the triggers to make this happen.

How can a company successfully implement FEFO in the warehouse?

To implement the FEFO principle successfully, companies should follow these steps:

  1. Employee training
    Employees need to be thoroughly trained in advance so they understand the FEFO process, the related tasks, and how to handle perishable goods.
  2. Warehouse setup
    The warehouse should be organized so that products with a shorter shelf life are stored at the front and remain easily accessible, while products with a longer shelf life are placed further back.
  3. Clear labeling
    Stored goods should be clearly labeled to make the status of each product easy to identify. Labels or color codes are common ways to achieve this.
  4. Use of software
    Software that supports warehousing makes it much easier to follow the FEFO strategy. Typically, companies rely on an ERP solution that efficiently tracks inventory and provides an overview of expiration dates.
  5. Monitor and optimize processes
    To apply the FEFO strategy efficiently in the long term, companies should continuously monitor it. This way, optimization potential can be identified and put into practice.

What challenges can the FEFO warehouse strategy create?

Challenges that frequently arise with the FEFO strategy include:

Warehouse management is too complex:

Monitoring the warehouse efficiently and clearly requires ongoing effort. If control is neglected, companies lose track of their inventory, which reduces the effectiveness of the strategy.

Lack of know-how among employees:

Applying the FEFO strategy quickly reaches its limits if employees are not sufficiently trained. To ensure this on a long-term basis, companies must provide adequate time and resources.

Products are not sufficiently labeled:

To plan the use of products effectively, they must be labeled in a clear and traceable way in advance. If such labeling is missing, questions arise, confusion occurs, and the functionality of the strategy is impaired.

Unnecessary storage and product expiration:

Depending on demand, it may happen that freshly delivered products expire and need to be disposed of. This not only creates extra work but also costs, as the products were already purchased and disposal also incurs expenses.

Warehouse management with Yaveon 365 ERP

Yaveon 365 provides comprehensive support for implementing the FEFO strategy, ensuring optimized warehouse management and processes.

  • Shelf life and expiry control: With the software, rules can be defined for the consumption and shipping of goods based on minimum shelf life and remaining shelf life. This ensures that products approaching expiration are identified and used in time, preventing expired goods from remaining in stock.
  • Batch management: Yaveon 365 enables detailed management and tracking of batches. Each batch is assigned an expiration date, which forms the basis for the FEFO strategy.
  • Automated warehouse processes: The system can implement automated warehouse processes that ensure products with the earliest expiration date are picked and shipped first. This minimizes the risk of expired products in stock.
  • Mobile scanning and real-time data: By supporting mobile scanning solutions, warehouse employees can check expiration dates in real time and ensure the FEFO strategy is consistently followed.
To the solution

What are other inventory strategies?

Some typical inventory strategies are:

Autor Stefan Klammler

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