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FEFO (First Expired First Out) simple explained

Published Jul 14, 2025
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What is FEFO?

FEFO stands for "First Expired First Out" and ensures that products with the earliest expiry date are sold first. This storage principle helps to avoid product waste and ensures that end consumers receive products with sufficient remaining shelf life.

In this article:

What is an example of FEFO?

A typical example of the use of the FEFO storage strategy is the handling of fresh fruit in supermarkets. Fruit is placed in such a way that older products are further forward and freshly arrived goods are further back to ensure that perishable products are sold more quickly. This also ensures that customers always reach for fresh fruit.

What is the difference between FEFO and FIFO?

With the FIFO storage strategy, i.e. First In - First Out, only the storage time is decisive.

FEFO, on the other hand, also takes into account the best-before or expiry date. The storage strategies are particularly suitable for the batch-controlled process manufacturing industry.

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Benefits of the FEFO principle for companies

The FEFO principle (First Expired, First Out) offers companies that work with perishable or time-critical goods numerous benefits over other storage strategies:

  • Optimized profit and lower costs
    Fewer expired products lead to higher profit margins and lower waste and disposal costs.
  • Compliance with regulations
    FEFO improves compliance with legal and industry regulations.
  • Avoidance of waste
    Products are used or sold in time, minimizing losses and waste.
  • Reduced risk of loss of value
    Fast stock turnover reduces the risk of loss of value due to ageing.
  • Reduced storage risk
    Shorter storage times reduce storage risk and prevent long-term storage.

In which sectors is FEFO used?

The FEFO principle plays a crucial role in various industries to ensure quality, safety and efficiency. The following explains why the FEFO principle is of particular importance in the food industry, cosmetics industry, pharmaceutical industry and chemical industry.

Food industry

The FEFO principle is crucial in the food industry to ensure the quality and safety of products. Food products have a limited shelf life and if they are used beyond this date, they can become harmful to health. Applying the FEFO principle ensures the products that expire first are sold or used first, reducing the risk of food poisoning and waste. This also helps to ensure that stock levels are managed more efficiently and that the freshness of products is guaranteed for consumers.

Cosmetics industry

In the cosmetics industry, the FEFO principle is also of great importance, as many cosmetic products have a limited shelf life. Overstocked products can lose their effectiveness or even cause skin irritation and allergic reactions. Applying the FEFO principle ensures that the products that expire first are used first, ensuring the quality and safety of the products for consumers. It also helps companies to manage their inventories efficiently and minimize losses due to expired products.

Pharmaceutical industry

Applying the FEFO principle in the pharmaceutical industry is essential, as medicines and other pharmaceutical products have exact expiration dates after which they can lose their effectiveness or even become harmful to health. Strict application of the FEFO principle ensures that the products that expire first are delivered and used first, which guarantees the safety and efficacy of the medicines. This is important not only for health reasons, but also for legal and ethical considerations, as patient care is the top priority.

Chemical industry

In the chemical industry, the FEFO principle is particularly important to ensure the stability and safety of chemical products. Many chemicals have a limited shelf life and can change their properties or even become dangerous after this time. Adhering to the FEFO principle ensures that the products that expire first are used first, which increases safety when handling chemicals and reduces the risk of accidents and unexpected reactions. It also contributes to efficient storage and minimization of losses due to expired products.

In all the industries mentioned, the FEFO principle not only helps to ensure the quality and safety of products, but also to increase operational efficiency and reduce financial losses. The implementation of this principle is therefore an essential part of effective inventory management and contributes significantly to the success and sustainability of companies.

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How does a company successfully introduce FEFO in the warehouse?

To successfully introduce the FEFO principle, companies should go through the following steps:

  1. Employee training
    To ensure that employees are familiar with the FEFO process, the associated tasks and the handling of perishable goods, they should receive comprehensive training in advance.
  2. Setting up the warehouse
    The warehouse should be set up in such a way that products with a shorter shelf life are located further forward and are easily accessible. Products that can remain in the warehouse for longer should be placed further back.
  3. Clear labeling
    In order to be able to easily identify the status of each product, the stored goods should be clearly marked. Labels or colored markings can be used for this purpose.
  4. Use of software
    Software that supports storage makes it easier to comply with the FEFO strategy. Typically, companies rely on an ERP solution that efficiently tracks stock levels and provides an overview of expiration dates.
  5. Monitor and optimize processes
    In order to implement the FEFO strategy efficiently in the long term, companies should monitor it. This allows optimization potential to be identified and implemented.

What challenges can the FEFO warehouse strategy create?

Challenges that often arise with the FEFO warehouse strategy:

Warehouse management is too complex

Monitoring the warehouse efficiently and clearly requires continuous monitoring work. If monitoring is neglected, companies lose the overview, which reduces the efficiency of the warehouse strategy.

Those involved lack the necessary know-how

The application of the FEFO strategy quickly reaches its limits if the employees involved are not sufficiently trained. In order to achieve this in the long term, companies must provide sufficient time and resources.

Products are not sufficiently labeled

In order to be able to plan products and their use sensibly, they must be clearly and comprehensibly labeled in advance. If such labeling is missing, questions arise, confusion arises and the functioning of the warehouse strategy is impaired.

Unnecessary storage and expiry

Depending on demand, delivered fresh products may expire and have to be disposed of. This not only creates work, but also costs. After all, the products were paid for when they were purchased and disposal also incurs costs.

Warehouse management with Yaveon 365 ERP

The Yaveon 365 industry-specific ERP solution offers comprehensive solutions to support the FEFO strategy and ensures optimized warehouse management and processes.

  • Shelf life and expiry control: The software can be used to define rules for the consumption and dispatch of goods depending on the minimum and remaining shelf life. This ensures that expiring goods are identified and used in good time, avoiding the risk of expired products in the warehouse.
  • Batch management: Yaveon 365 enables detailed management and tracking of batches. Each batch is assigned an expiry date, which forms the basis for the FEFO strategy.
  • Automated warehouse processes: The system can implement automated warehouse processes that ensure products with the earliest expiration date are picked and shipped first. This minimizes the risk of expired products in the warehouse.
  • Mobile scanning and real-time data: By supporting mobile scanning solutions, employees in the warehouse can check expiry dates in real time and ensure that the FEFO strategy is adhered to.
To the solution

What are other storage strategies?

Some typical storage strategies are

Autor Stefan Klammler

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